The 10 Worst Audi G28-Related FAILS Of All Time Could Have Been Avoided

How to Replace an Audi G28 Engine Speed Sensor Charles the Humble Technician teaches you how to replace the G28 Engine Speed Sensor. This sensor is located near the edges of the transmission just above the flywheel ring gear. It sends a signal to the ECU via the grey wire (T55/49), then to the tachometer located in the instrument cluster. 1. Engine Speed Sensor The grey wire is situated at the edges of the transmission, directly above the flywheel ring. The sensor transmits a signal via the grey wire to pin T55/49. The ECU then utilizes this information to regulate the flow of fuel, timig and boost. It also sends an indication to the G5 tachometer inside the instrument cluster. The sensor serves as a reference to correlate with the G40 Camshaft Position Sensor. The ecu has to be aware of when the crankshaft has reached TDC and also the location of the camshaft in order to activate the spark and injectors. If this sensor fails when it fails, the ECU will display an error code P00160. This indicates that the Crank Shaft is out of alignment with the Intake Camshaft. It could also be a sign of a chain stretch or a jump in the chain link of the upper chain of timing. The code will not appear without the additional information supplied by other sensors (G4 or G40). It's a bit tricky to test since there are several pins on the connector and each has its own functions. The most effective method to test it is by measuring the resistance between the ECU and the sensor. It should read about 1000 ohms if the sensor is at full operation. Examine for signs of coolant, or oil in the connector bay if you are experiencing problems with this part. 2. Injectors Yesterday, while accelerating from the highway paytoll at full speed I noticed a significant reduction in power. It was as if the engine was running out of gas. Or my injectors were not firing. This morning i pull out the spark plugs, 3 were drenched with gazoline the 4th one was dry. I put a piece of tissue over each injector hole, and when I start the engine without sparks, the 3 that have gazoline pop right out. The 4th one remains shut. I inspected the ground connection on ECU pins 14/55, 30/55 and 48/55. I get zero ohm. I'm assuming the issue is elsewhere. I also tried to reset the PID but with no luck. The car will start when the G28 is disconnected, but it works fine when the G28 connected. However audi key programming near me persists at higher RPM. The temperature sensor for coolant (G62) shows the wrong temp value that is -49c even after unplugging it. I also noticed that the oil gauge in the cockpit shows 2 bar while the actual pressure is zero. I'm not sure what to do, i think i've pretty much completely ruled out all other possibilities. I'm worried that i might have missed something. If anyone has any ideas please let me know! TIA! 3. Fuel Pump The fuel pump on the g28 is activated by a signal from the RPM sensor. The GM-style transmitter is similar to the G4 sender and both work on the 80,100,200, UrS, and RS2 vehicles. You can easily find an extra in a wrecking shop or parts store. It is simple to test them – just switch your DMM into resistance mode and measure the distance between pins 1 and 2 (with the bump on the connector's edge facing upwards). They must be infinite Ohms. 4. ECU Our 20vt turbo (3B AAN, ABY, and ADU) engines are equipped with an ECU that must know the position and speed of the crankshaft to make decisions regarding timing of the fuel injector, for example. It utilizes a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If either of these goes badly, you will see codes on the diagnostic scanner that could cause engine shut down. The signs of a failing G28 sensor include an inaccurate gearbox rev counter the gears are shifting faster than normal and/or misfiring when you are in gear. It is probable that your sensor is failing and requires to be replaced if you experience any of these symptoms. They are cheap and easy-to-find particularly when they're an Bosch sensor like ours. Alternatively, the GM version of this component is also a great option. 5. Tachometer A malfunctioning engine speed sensor could be the reason behind numerous issues in your vehicle. It's an essential component of the transmission in your Audi, as it transmits information to the ECU regarding how fast or slow the engine of the car is spinning. This sensor can cause the transmission to malfunction and other components of the car to be affected. The G5 engine speed sensor is located on the edge of the transmission above the flywheel ring gear and sends a signal directly to the ECU at pin T55/49 via an uncolored wire. The ECU then uses and processes this signal to control fuel, timig and boost and then sends it on to the G5 tachometer in the instrument cluster. You can check the sensor for failure by examining the continuity between it and the tachometer, between the ECU pin T55/49 and the instrument cluster connection to pin T6a/1 (trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. It should show approximately 1000 ohms of resistance between those two pins. This is a common part that is found across the Audi 80 100, 200, UrS and RS2 range from 1985 MC to the 1997 UrS AAN and 1995 RS2 ADU. Good ones could be available in wrecking yards.